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  5. Deepchill® – Advanced Chiller for Vegetables & Fresh Produce

Deepchill® – Advanced Chiller for Vegetables & Fresh Produce

Superior cooling to help keep your produce fresh.

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The Deepchill® difference

Deepchill’s advanced produce chiller consists of billions of pearl-like micro-crystals that fully coat products like broccoli, getting right into the crown and in between the individual florets to provide maximum cooling power. Because the crystals are pumpable and fine, they reach places layered ice can’t — such as the crown and florets of broccoli. This preserves the field-fresh quality of the product from harvest to packing to storage and shipping.

From reducing shipping weights, to increasing shelf life and shipping distances, Deepchill has enabled growers to improve their product quality, optimize operations, and ultimately grow their business. It works as an ideal chiller for vegetables & for packing produce such as broccoli, kale, brussels sprouts, carrots and asparagus. Its precise and reliable produce cooling capabilities help preserve freshness during long-distance transport.

Deepchill produce cooling rapidly removing field heat from fresh vegetables

Fast and uniform cooling

Field heat must be removed as soon as possible to avoid wilting and yellowing after harvest. With the fastest chilling rate — reducing core product temperature above freezing in 10 minutes — Deepchill® provides the most effective method to stop the degradation process. Because the fine crystals coat every surface evenly, cooling is uniform across the carton, making it a highly efficient chiller for vegetables and fresh produce immediately after harvest.

produce cooling method extending shelf life by retaining moisture & freshness

Longer shelf life

Deepchill® retains moisture far better than other icing methods, preventing produce from wilting or drying while reducing the respiration rate that drives post-harvest decline. By holding field-fresh quality from packing through storage and shipping, it keeps produce in an attractive, saleable condition throughout the cold chain. That preserved weight and appearance means less shrink, helping growers deliver fresh produce that arrives looking as good as the day it was harvested.

micro-crystal produce cooling covering all surfaces for extended shipping duration

Long-lasting cooling

Deepchill® doesn’t leave hot pockets in shipping boxes. Its tiny 0.16mm crystals flow over and coat all surfaces, delivering consistent produce cooling throughout transit. They last longer during shipping than flake or crushed ice and require no re-icing — extending sales and shipping windows and expanding reach to farther markets. This makes Deepchill® highly dependable for long-distance cold chain logistics, keeping produce cold from packing to final destination.

Efficient produce cooling with Deepchill system

Improved efficiency

Deepchill® is pumped directly into packing cartons, reducing the labour required to move ice and minimizing water and ice wastage. Because it’s pumped, it integrates into existing packing lines without manual ice handling — an entire skid of 48 boxes of broccoli can be Deepchilled in under a minute. Deepchill’s chiller for vegetables is also 20% more energy efficient to produce and apply, improving cooling efficiency without sacrificing speed.

Is Deepchill® right for your produce?

Deepchill® is used to cool and pack a range of field-harvested vegetables, including broccoli, kale, brussels sprouts, carrots and asparagus. It’s used by growers, packhouses, wholesalers and exporters who need produce to arrive fresh after long-distance transport.

How Deepchill® compares to flake and crushed ice

 Flake / crushed ice Deepchill®
Surface coverage Sits in layers; can leave hot pockets Fine crystals flow over and coat all surfaces
Longevity in transit Melts faster; may need re-icing Lasts longer; no re-icing required
Moisture retention Less effective at holding moisture Retains moisture better; helps prevent wilting and drying
Application Moved and applied manually Pumped directly into cartons; less labor

Beyond performance, Deepchill® systems are USDA-certified and eliminate contamination points to facilitate HACCP compliance — helping clients meet the quality and safety requirements of the most profitable markets.

produce cooling success story of helping Sandovegetales

Growing business through better cooling and preservation

See how adding Deepchill®, an efficient chiller for vegetables and fresh produce, helped Sandovegetales improve product shelf life, expand production and sell their broccoli to new markets.

Read the story

See if Deepchill® fits your operation

Every produce operation is different — different crops, volumes, distances and markets. The best way to know whether Deepchill® is right for yours is to talk through your specific cold-chain needs with our team.

Tell us what you grow or pack and where it needs to reach, and we’ll help you understand how Deepchill® would work for your produce, your packing line and your shipping windows.

Call (905) 856-0400 or get in touch now.

Find out more…

Deepchill® Systems and Configurations

Guaranteed Produce Freshness & Reduced Post-Harvest Losses

Flake Ice Vs. Deepchill® Slurry

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